Varsity Jacket FAQs

Varsity jacket production takes 7-14 days for sample development and 20-35 days for bulk production. Worldwide shipping by sea, air, or express courier is available.Sample Development: 7-14 days  • CAD pattern development and sample sewing  • Material sourcing and approval  • Fit and design adjustments includedBulk Production: 20-35 days after sample approval  • Depends on style complexity and order quantity  • Real-time quality checks throughout productionShipping Options:• By Sea — 15-30 days (cost-effective for bulk orders)• By Air — 5-10 days (balanced speed and cost)• Express (DHL/UPS/TNT) — 3-7 days (fastest option)We provide production timeline estimates with your quotation and keep you updated at each stage. Urgent orders can be accommodated through our express production lane.

Custom varsity jackets support 11 printing methods including plastisol, water-based, puff, DTG, sublimation, foil, glow-in-the-dark, reflective, and leather-like printing.Printing Methods:• Plastisol Printing — durable standard screen printing• Water-based Printing — soft-hand eco-friendly prints• Puff Printing — raised dimensional print effect• High-Density Print — thick opaque ink layer• Direct-to-Garment (DTG) — full-color digital printing• Heat Transfer Printing — versatile small-run option• Sublimation Printing — all-over polyester printing• Foil Printing (Gold/Silver) — metallic finish• Glow in the Dark — luminous night-effect prints• Reflective Printing — visibility for safety and style• Leather-like Print — simulated texture effectMultiple techniques can be combined on one jacket for unique design outcomes. Our team can advise on the best method for your specific artwork and fabric combination.

Custom varsity jacket sizing covers kids 2-14Y and adults XS-XXXL with full grade rule adjustments for US, EU, UK, and Asia markets.Standard Size Range: XS to XXXL (available in both youth and adult sizes)Kids Size Grading: Age groups from 2-3Y up to 12-14YCustom Options:• Size chart adaptation for specific country markets (US, EU, UK, Asia)• Grade rule adjustments for fit preference (slim, regular, oversized)• Bespoke sizing for school uniform programs• Half-size options upon requestWe provide a detailed size chart with measurements for your review before production. Sample garments can be made in your target size to verify fit before bulk manufacturing begins.

Flat embroidery, chenille, 3D puff, satin stitch, appliqué, and metallic thread embroidery are all available for custom varsity jackets.Embroidery Types:• Flat Embroidery — clean, precise stitching for letters and logos• Chenille Embroidery — classic varsity letter style with raised texture• Satin Stitch Embroidery — smooth, glossy finish for detailed designs• 3D Puff Embroidery — raised dimensional lettering with foam backing• Appliqué Embroidery — fabric shapes stitched onto the jacket body• Metallic Thread Embroidery — gold, silver, and custom metallic finishesPatch Options:• Heat-sealed Embroidered Patches• Laser-cut Appliqué Patches• Woven Labels for inside brandingYour letter patches, team logos, mascot designs, year numbers, and custom artwork can all be realized. We provide a free digitization service for new embroidery designs.

Custom varsity jacket MOQ is 50 pieces per style, suitable for school programs, team uniforms, brand capsule collections, and retail launches.• School programs and team uniform orders• Fashion brand capsule collections• Startup label launches• Seasonal retail inventoryFor sample development, we can arrange 1-3 sample pieces for your approval before bulk production begins. Sample fees are typically refundable upon bulk order placement.We also support low-volume trial orders for new partnerships. Contact us with your specific requirements for a tailored quotation.

Custom varsity jackets can be made from melton wool, poly-wool blend, polyester twill, cotton twill, satin, PU faux leather, genuine leather, fleece, or denim fabrics.Body Fabrics: Melton Wool, Poly-Wool Blend, Polyester Twill, Cotton Twill, Satin (Poly Satin), PU Faux Leather, Genuine Leather, Fleece, Denim.Sleeve Fabrics: PU Faux Leather, Genuine Leather, Satin, Faux Suede, Denim, Fleece.Lining Options: Polyester Taffeta, Quilted Lining, Fleece Lining, Satin Lining.Ribbing: Polyester-Cotton Rib, Wool Blend Rib, Contrast Stripe Ribbing, Jacquard Rib.All fabrics can be matched to your brand requirements. We also support eco-friendly recycled fabric options upon request.